2012 Programme
Manufacturing excellence in 2012: Understanding "best"
- A model for thinking about excellence
- Defining excellence levels
- Success factors
- Deriving your roadmap to excellence
Operational Excellence—Long term investment
- Implementing a long term sustainable operational excellence plan
- Moving beyond manufacturing saturation
- Becoming a key driver for change in the business
Encouraging continuous improvement in the manufacturing process
- Key points when introducing an ultra effective management plan
- Driving manufacturing effectiveness
- What is the next step for improvement?
Changing work behaviour
- Encouraging staff to be efficiency drivers
- Promoting buy in from the staff into working with PAT
- Building a sustainable quality improvement culture
Preparing for track and trace
- Effective planning for the impending track and trace legislation
- Identifying the logistical challenges of implementation
- Overcoming the ‘unusual‘ cases
Gaining competitive advantage through successful tech transfer
- Overcoming barriers to successful scale-up operations
- Minimising process failure
Driving green manufacturing
- Encouraging green behaviour to drive efficiency
- Is Lean always green?
- Maximising resource efficiency and reducing waste
Holistic plant reinvigoration
- Introducing Lean concepts and processes
- Assessing areas for investment
- Overcoming the challenges of a large scale overhaul
Successfully introducing MES
- Utilising MES to its full potential
- Enhancing the decision making process
- Moving towards a paperless plant
Real time release
- Employing continuous quality verification for real-time release
- Ensuring continuity across the production line
- What role does QbD and PAT play in this process?
Utilising PAT tools
- Effectively utilising data to improve critical quality attributes
- Which critical process parameters yield the best results?
- Assessing future investment
Continuous manufacturing—creating a reality
- Successfully creating a continuous manufacturing plan
- Identifying requirements for success
- Steps for actual implementation
Demonstrating improvement
- Qualifying whether improvements are real or not
- Ensuring optimum efficiency in the development stage
- Where do you set the benchmark for new processes?
Achieving consistent quality in a high risk environment
- Effective applying QbD principles to a biopharmaceutical operation
- Ensuring continuous improvement in a high risk environment
- How does QbD differ in sterile environments?
Successful process automation
- Assessing where automation is appropriate
- Developing a long term automation strategy
- Overcoming the challenges in production, validation & compliancy
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